JD2 -
Hardened vs not? Think about it!
The die does not move in relation to the tube, so how can it gall? Pure hype by the knock-offs!
The follower is the only part that moves along the tube, pressing the tube into the die. It's hardened on the JD2.
Make sure it's adjusted correctly and has no burrs. Very slightly chamfer the leading edge of the follower. You don't want a ramp there to funnel grit in, but you don't want a cutting edge either.
The galling is from dirt, rust, mill scale, grinding grit, shavings etc.
Clean the tube, die, follower, and your hands first - squeaky clean and bright - every time!
Use a powered wire brush to remove the mill scale. The mill scale will scrape off on the follower, roll up, and make scratches or gall marks.
Then a little lube to help the follower slide. I don't always remember the lube, but still get nice bends - with no galling.
Hydraulic would be nice - but pumping it would be a pain. You need a foot activated air/hydraulic pump to make it easy. But a long handle works well, cheap and fast. 7' of 1x2" square tube.
I like the degree wheel, yes, it's not totally accurate, but it shows when you are getting real close, then use an angle finder and a long guide.
The inaccuracy of the degree wheel is because it has to be set to 0 AFTER the tube is initially pressed into the die.
After initial set-up, give the handle a stout tug to seat the tube in the die - you can see the gap dissapear - then set the pointer to 0. You'll be within 2 degrees or less.
The only thing I don't like about it is it's hard to get multiple bends close together, you have to leave a short straight section in between. But I'm working on a modification to it so that problem is overcome.
Oops, and I don't like the price of the dies at $200 a crack either.
I haven't seen how the LowBuck bender works so I can't judge it. But I love their tubing notcher/nibbler - well worth the cost. It has to be modified to fit tube since it's pipe sized, but no biggie.
I absolutely hate my hole saw type notcher! I haven't tossed it -- yet, it may have some kind of use in the future - a paper weight?