Dave,
I've got alot of different ideas what it could be, but its really hard to start guessing The fuel smell can be from flooding, or it could be from a leak. When do you smell fuel? all the time, just when its hot and won't start? before it won't start? after you try to start it?
I'm not certain on the 82s setup but I think its a 2BBL carb, mechanical fuel pump, a one piece steel fuel line from fuel pump to the carb. I'm guessing the choke is a mechanical choke with a ceramic heater that heats a spring that moves the choke.
I had this setup on my 78 and had hot start problems and I could always get it going with a quick blast of starting fluid. I'm not saying this is or will be the problem, but on my 78, fuel would boil out of the carb into the intake and leave me with an empty fuel bowl. (carb was on its last legs). The fuel pump was weak. and it took too many cranks to get the fuel bowl full again. Given the age and poor condition of everything else, if I cranked it too long, I'd be out of battery, starter would be hot, and I'd be out of patience.
I would smell fuel every time I shut off the rig but could never see a leak. Finally i saw fuel just dripping onto the top of the closed throttle plate and puddling after it was shutoff. I was sure this meant "Flooded" but I could never get it to start with typical flooded engine tactics and finally resorted to the 2 second blast of ether (starting fluid) and It fired. It ended up replacing the carb and changing the steel fuel line with rubber to insulate the fuel from the heat of the engine. This worked great until the fuel pump died a couple of months later.
Another scenario is you smell the fuel after you try to start. If so then this could be the choke closing even though the engine is warm. The choke is electric heated (I think) and power to the little heater comes when the key is on, but it takes a bit to open. So lets say its closed, or partially closed, but the engine is real hot so it doesn't need/want choke, combine this with a rich idle setting, a weak spark and this can cause a flooded condition. Then you wait, the engine and the choke both cool, the extra fuel vaporizes away fairly quickly since the engine is hot and 20 minutes later it starts like a champ.
I'm sure I could dream up a bunch more scenarios, but each problem will be a little different and none of them are likely to be exactly your problem. The intermittant ones are really the hardest.
Good luck, I hope you nail this one. It could be the controller, it could be the carb, it could be the fuel pump, it could be the High tides in Madras, La Nina in the pacific, The Russians not winning a gold in Gymnastics or even a wire broken somewhere inside of the insulation. Just be thankful in this case that its not EFI or it could be 50 other things to go wrong.
- Dan
99 4Runner (wifes grocery getter)
My Bronco is sold.
What trail rig will be next...