At first I was going to use solenoid driven pins and limit switches as dash light indicators. But in keeping with KISS and reliability, I decided against it.
I'll use levers in the cab that will mechanically pull them out and push them back in. I'll be able to reliably "feel" them lock in or out, as well as push and pull with alot of force with the lever, if needed.
Then, once in place, I'll lock the lever. The springs will just help keep them in, but probably won't be necessary.
When driving it in the street (yes it's street legal, insured etc., though rarely driven in the street,) I'll slip Cotter pins in the big pins just for that extra security - just like a trailer hitch pin.
It'll have to be stretched or compressed on a fairly flat surface, not on the side of a hill or in a position where there's strain on the sliders. And, bumping it ahead or reverse will find the pin's slack points. Wiggle wiggle - pop.
Once unlocked, reverse 2wd - let the rear back out from under it to the limit stops. Push the pins in and go for it! Just the opposite when contracting it.
I've heard of folks using hydraulics to do it - but that's far from KISS!
Right now the obstacle - but not impossible - the original driveshaft has the spline in the trans. My new long shaft has to have the spline in the shaft. 2 splines won't work. The trans spline will fall out. I think, but haven't looked yet, that I can drill and thread the tranny shaft and bolt the original spline on permanent. Similar to some slip yoke elimnators. Worst case I can weld it on, but that partially eliminates T-case dissasembly.
Any ideas?
Gotta build some really tall axle stands or a rack first, so I've got room to work sitting up.