Re: One for the GEARING GURU\'s

here's the gear you need both from the sami and sj case. the gears are both cut in half, the large gear from the sj is welded to the smallgear from the sami. Once you have the gear done you change the #5 shaft and gear from the sj to the sami and the #26 gear from the sj to the sami. If the shaft on the circled gear is not removable, you have the wrong t-case.

 

Re: One for the GEARING GURU\'s

ok it appears as though the idiots at the shop gave me the wrong box. so, I took it back and got a refund.

someone has offered me an xfer out of a 1ltr 95/96 maruti ute. will that have the gear I need?

'85 SuziSkip
Slowly building a beast.
"If it's too hard or you're a pussy, give me a go at it"
http://www.newflavour.com

 

Re: One for the GEARING GURU\'s

Here's a link that might help you out.

http://www.geocities.com/Baja/Outback/3574/Rocklobster.html

Wayne

 

Re: One for the GEARING GURU\'s

All you have to do is cut and weld the top of the 413 cluster gear to the bottom of the 410 cluster gear. Simple as that.

Also, make sure to TIG it and build your own compression jig so that there is no movement between the two gears during the heating and cooling process of the welding.

As a potential point of assistance, we offer the cut and weld service for $100. You just send the two gears, we do the work and ship it back.

http://www.rocky-road.com

 

Re: One for the GEARING GURU\'s

so what you are saying is any 410 case will work if i cut and weld the gears?

if that's the case I'm gonna do it this weekend them. thanks for your help guys. I'll let you know how it works out.

'85 SuziSkip
Slowly building a beast.
"If it's too hard or you're a pussy, give me a go at it"
http://www.newflavour.com

 

Re: One for the GEARING GURU\'s

What?? i didnt know you could use any sj 410 case.. Anyone know for sure about this?

87 samurai, 33" mud tyres, rear locker, baby rock lobster, fast back bestop top, custom bumpers, gator guard 2 interior, expander shackles, rear springs up front, soon cj's in rear, lawn edging flares

 

Re: One for the GEARING GURU\'s

84 is the ONLY t-case that will work. the older ones have a shaft through the gear that is not removable.

 

Re: One for the GEARING GURU\'s

It is removable if you have a someone good doing the machining *laugh*

'85 SuziSkip
Slowly building a beast.
"If it's too hard or you're a pussy, give me a go at it"
http://www.newflavour.com