You guys have finally inspired me to make my own widened Samurai flares. Tonight I took of my right rear flare off the new Zook and cast a mold of it. I popped the mold off and it looks pretty good.
Tomorrow I am going to prep it and make a fiberglass flare. This is not a production type mold and I hope not to break it while popping the fiberglass flare out. If it survives I can pop out a second one for the front left side since they are the same.
Once I have a fiberglass flare, I will section it in two and widen it about three inches. If all goes well, I should have one widened stock Samurai flare in a couple of days, hopefully two if the mold doesn't break.
I already have the fiberglass materials, mold materials were about $5.00 and only have about 15 minutes time in the project so far. Final finishing work is going to take the most time of all. If any of you were thinking about doing the same, unless you already have automotive body working skills I would not suggest it.
If my first flare turns out fine I will document the second one and post the pictures here.
Tim Martin
87' Samurai, 5.5" SPOA, 2" longer shackles, Modified CJ-5/Samurai springs, 31x10.5-15's, Hi-lift jack, and a crapped out 1.3L engine.