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Custom Bumpers Finished PICS!!!!

1.8K views 17 replies 7 participants last post by  jeepfiend  
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#1 ·
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#3 ·
looks pretty "bulletproof" (pun intended). I'm planning on making some almost just like that in the next week or two, but with a 2" receiver on the back. Looks pretty solid!

--Laugh and the world laughs with you. Cry and the world laughs at you.
 
#13 ·
Yep, they look pretty good. Your rear is very close to what I did on mine. I haven't put any shackle mounts on yet, as I'm still thinking about doing something a little different.
For you guys asking about dimensions I used 2x4 rectagular tube steel 3/16" wall and just cut it to length about 2-3" in from each side of the body and then cut a 45 degree angle on the ends. Since I have a 1" body lift I adjusted my mounting holes a little lower than normal to cover the body gap.

My front bumper is a little different I took some 3x3 square tube 1/4" wall and cut a notch in it to form a 15 degree bend on each end to sweep them back. These bends were made about 3-4" from the outside of the front frame rails. I left the the ends cut square and longer than I wanted and remarked and recut after I had mounted it to see exactly how long I wanted them. For mounting it I just cut down the original front bumper flush with the frame rails and then welded around the whole perimeter to the new bumper. I know this may not be as strong as making a new mount, but I'm going to make a winch plate to incorporate shackle/hook points, so it won't have to take any stress.

Hope you guys can visualize this, cause I don't have any pictures ready yet. The most important thing, I think, is to work like you would in wood, measure twice cut once. If you take it slow think of how you want it everything should be fine.

BMB

 
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#18 ·
C'mon now, the only control problem with stick is the loose nut on the electrode/wwwthreads_images/icons/wink.gif. It is all about knowing how to manipulate the weld puddle. Wire is easier, but the real key to welding is the puddle. If you want a good understanding of how the puddle acts; weld with a torch for a while.

Cage Up, Wheels Down
Jeepfiend
All my Jeeps are in pieces!