Swapping a 360 for a 258
My moonguy crew /wwwthreads_images/icons/cool.gif/wwwthreads_images/icons/smile.gif/wwwthreads_images/icons/laugh.gif/wwwthreads_images/icons/crazy.gif/wwwthreads_images/icons/tongue.gif/wwwthreads_images/icons/wink.gif has been out combing the web for swap information and they've not found any single definative source for the 360 swap. My crew has been in "learning mode" on this swap for well over a year, and they're ready to get their hands dirty and get on with the job at hand. They begged and pleaded for me /wwwthreads_images/icons/wink.gif to see to start a thread on this subject for two reasons: First, they wanted to see if any other moon guy crews had scrounged up any valuable information on this subject /wwwthreads_images/icons/shocked.gif. Second, if there isn't a definative guide on the 360 swap out there, then this is the place to put one together /wwwthreads_images/icons/cool.gif.
What the Moonguy crew /wwwthreads_images/icons/cool.gif/wwwthreads_images/icons/smile.gif/wwwthreads_images/icons/laugh.gif/wwwthreads_images/icons/crazy.gif/wwwthreads_images/icons/tongue.gif/wwwthreads_images/icons/wink.gif has learned so far:
1) Bell Housing:
/wwwthreads_images/icons/cool.gif All AMC/Jeep V8s and all '72 and later 258 I-6s have the same bell housing pattern and share the same mounting bases.
2) V8 Crankshafts:
/wwwthreads_images/icons/cool.gif 1966-1971 cranks can be used with torqueflites using a slip-in adapter.
/wwwthreads_images/icons/frown.gif Most cranks are drilled for a pilot bushing, but check to be sure.
3) Transmissions:
/wwwthreads_images/icons/cool.gif TH400s handle just about anything you throw at it, but then the moonguys have heard that a built 727 will handle hard downshifts better (like for mud bogging).
/wwwthreads_images/icons/crazy.gif After 1974 (all CJ7s) the TH400 bolts to the AMC block, but a 0.040-inch spacer is needed, or the front pump will grenade.
/wwwthreads_images/icons/cool.gif 904/999 OK for 304 or a mild 360... be sure to get the kick down linkage with the 360.
/wwwthreads_images/icons/crazy.gif 727s from wagoneers can be swapped in for bigger engines, but the clocking is slightly different and the pan is bigger. To clear the front drive shaft from hitting the tranny pan you will need to either; 1) have a lift of 4" or more, 2) install a two piece front drive shaft, or 3) modify the tranny pan. Again, be sure you get the kick down kinkage with the 360.
/wwwthreads_images/icons/cool.gif '72-'75 T-15 3-spd will easily handle V8 power.
/wwwthreads_images/icons/cool.gif '72-'79 T-18 4-spd will easily handle V8 power.
/wwwthreads_images/icons/tongue.gif '80-'86 T-176 is barely strong enough to handle 304/360 power.
/wwwthreads_images/icons/frown.gif T-4, T-5, and SR5 boxes are not suitable to V8 power.
/wwwthreads_images/icons/crazy.gif AMC V8s are externally balanced, so use matching components for vibration dampers, flywheels, and flex plates. If your having trouble finding a 360 flywheel, a 258 flywheel can be rebalanced and used.
4) Engine Mounts:
/wwwthreads_images/icons/cool.gif The right chassis engine mount must be changed for a CJ piece with a 304 V8 (left mount can be retained)
/wwwthreads_images/icons/cool.gif The mounting brackets on the engine must be changed to '72-'81 CJ pieces for a 304 V8.
/wwwthreads_images/icons/cool.gif Neoprene mounts must be changed as well, or you can reuse the old ones (truck mounts are too tall).
/wwwthreads_images/icons/cool.gif An alternative to the above is MORE's bombproof motor mounts.
5) Cooling System:
/wwwthreads_images/icons/cool.gif I6 radiator outlets match the V8's.
/wwwthreads_images/icons/cool.gif If you have a I6 heavy duty radiator (3 core) you can reuse. Some '86s have neck is offset to drivers side, it needs to be replaced to match the fan shroud (I have this problem, don't know why it's a problem... don't know if it's true, that's just what my moonguys learned).
/wwwthreads_images/icons/cool.gif A CJ V8 fan shroud must be used, application is for a '81 CJ7 with a 304 V8 (available from dealer).
/wwwthreads_images/icons/cool.gif A CJ factory seven-blade clutch (viscous) fan is best... from V8 or I6 heavy duty cooling package.
6) Electrical System:
/wwwthreads_images/icons/cool.gif Most of I6 wiring harness is compatible, coolant temp sensor wire must be lengthened.
/wwwthreads_images/icons/laugh.gif TeamRush has pretty much covered the ignition topic in other posts... many thanks Aaron.
/wwwthreads_images/icons/cool.gif Motorcraft modules work with 6 or 8 cyl distributors.
/wwwthreads_images/icons/frown.gif Ancillary mountings may need to be changed. Motorola alt. bracket can be drilled out to accept a Delco alt.
7) Power Steering:
/wwwthreads_images/icons/crazy.gif V8 high pressure hose is needed (although some report that the I6 hose works fine). The high pressure hose has a compression fitting for '80 and earlier, and O-ring for '81 and later.
8) Fuel Line:
/wwwthreads_images/icons/crazy.gif The AMC V8 fuel line is on the driver's side while the I6's in passenger side. A new fuel line will need to be fabricated and re-routed on the left side frame rail, or a fuel line can be pulled off of a 304 powered CJ.
9) Exhaust System:
/wwwthreads_images/icons/crazy.gif The 2 1/8 inch "Y" exhaust pipe from a 304 powered CJ will take care of the exhaust, if you can find one.
/wwwthreads_images/icons/cool.gif Use 2 1/2 inch pipe from "Y" on out.
/wwwthreads_images/icons/crazy.gif Try to get manifolds with engine... especially if using earlier rectangular port heads ('66-'69).
/wwwthreads_images/icons/cool.gif Hedman, among others, makes headers for AMC V8s in CJs, although it appears that they do not make one for my application /wwwthreads_images/icons/crazy.gif...360 into an '80 to '86 CJ7 with the TF999 automatic transmission.
/wwwthreads_images/icons/crazy.gif A drivers side exhaust manifold from an AMC 304 powered CJ may be required. The CJ manifolds (on my best moonguy information) exit past the block on the right side and between the 3 and 4 cylinders on the left. If you need the rear dump manifold, you might be able to find it off another AMC product... the OEM replacement is ridiculously overpriced.
10) Engines:
/wwwthreads_images/icons/cool.gif '66-'69 AMC V8s have rectangular exhaust ports.
/wwwthreads_images/icons/cool.gif '70 and later engines have dog-leg exhaust ports (up to 50% better flow, but only a big gain at higher rpms).
/wwwthreads_images/icons/cool.gif Intake manifolds change with change in exhaust ports '66-'69 and '70 and later take different intakes.
/wwwthreads_images/icons/cool.gif Combustion chambers differ on earlier heads and heads must be matched to pistons to get correct compression.
/wwwthreads_images/icons/cool.gif '70-'71 have 50.60 cc (casting No. 319-6291) combustion chambers. Later heads have 57.92 cc combustion chambers.
/wwwthreads_images/icons/crazy.gif The AMC 258 weighs in at 440 lbs. while the AMC 360 weighs 540. Pre '81 258s weight 90 lbs. more.
/wwwthreads_images/icons/cool.gif Visually all V8 engine blocks look the same as earlier engines. This means that emissions equipment can be placed on earlier blocks and pass visual inspections.
/wwwthreads_images/icons/cool.gif Use the wiring diagram for a '80 CJ with a 304 V8, it will be correct for AMC V8 swaps.
/wwwthreads_images/icons/cool.gif The Computer on later CJs can be taken out.
11) Engine Oiling:
/wwwthreads_images/icons/crazy.gif AMC V8s tend to starve the rear crankshaft bearings and distributor gears. The solution is to add an extra line to oil the distributor gear. That topic has been covered on this board. TEAMRUSH, any progress on using a TIG welding tip instead of an oiling line. Don't want to make your own, American Performance (407) 632-8299 makes an oiling kit that sends extra oil to the back of the engine and to the distributor gear.
/wwwthreads_images/icons/cool.gif Drilling 1/8 inch holes (chamfer them) in the lifter valley next to the lifter holes will get oil to the cam lobes quicker. My moonguys are wondering how necessary this step is?
/wwwthreads_images/icons/crazy.gif When you rebuild the oil pump, check the clearances to make sure that they are within specs (.002 or better). Otherwise, you might be wondering why your oil pressure isn't any better than prior to the rebuild when you fire up your new engine. There is an outfit out of Eugene, Oregon called FSRO (541) 461-2335 that reconditions timing covers and sells a gasket kit to achieve necessary clearance. Also, there is a new aftermarket replacement timing cover out on the market, although my moonguys say they are just getting back into production after making an improvement to the initial product.
12) Miscellaneous Information:
/wwwthreads_images/icons/crazy.gif The driver's side inner fender well is different between the I6 and V8 CJs. This only makes a difference if you are planning on running an AIR pump with your 360 swap.
My mooguys /wwwthreads_images/icons/cool.gif/wwwthreads_images/icons/smile.gif/wwwthreads_images/icons/laugh.gif/wwwthreads_images/icons/crazy.gif/wwwthreads_images/icons/tongue.gif/wwwthreads_images/icons/wink.gif welcome any other moonguy crew with better information to correct them.
Did we forget anything?
Jeeper2
'86 CJ7/258/HEI/TF999/Dana44... soon to have a 360 /wwwthreads_images/icons/cool.gif/wwwthreads_images/icons/smile.gif
My moonguy crew /wwwthreads_images/icons/cool.gif/wwwthreads_images/icons/smile.gif/wwwthreads_images/icons/laugh.gif/wwwthreads_images/icons/crazy.gif/wwwthreads_images/icons/tongue.gif/wwwthreads_images/icons/wink.gif has been out combing the web for swap information and they've not found any single definative source for the 360 swap. My crew has been in "learning mode" on this swap for well over a year, and they're ready to get their hands dirty and get on with the job at hand. They begged and pleaded for me /wwwthreads_images/icons/wink.gif to see to start a thread on this subject for two reasons: First, they wanted to see if any other moon guy crews had scrounged up any valuable information on this subject /wwwthreads_images/icons/shocked.gif. Second, if there isn't a definative guide on the 360 swap out there, then this is the place to put one together /wwwthreads_images/icons/cool.gif.
What the Moonguy crew /wwwthreads_images/icons/cool.gif/wwwthreads_images/icons/smile.gif/wwwthreads_images/icons/laugh.gif/wwwthreads_images/icons/crazy.gif/wwwthreads_images/icons/tongue.gif/wwwthreads_images/icons/wink.gif has learned so far:
1) Bell Housing:
/wwwthreads_images/icons/cool.gif All AMC/Jeep V8s and all '72 and later 258 I-6s have the same bell housing pattern and share the same mounting bases.
2) V8 Crankshafts:
/wwwthreads_images/icons/cool.gif 1966-1971 cranks can be used with torqueflites using a slip-in adapter.
/wwwthreads_images/icons/frown.gif Most cranks are drilled for a pilot bushing, but check to be sure.
3) Transmissions:
/wwwthreads_images/icons/cool.gif TH400s handle just about anything you throw at it, but then the moonguys have heard that a built 727 will handle hard downshifts better (like for mud bogging).
/wwwthreads_images/icons/crazy.gif After 1974 (all CJ7s) the TH400 bolts to the AMC block, but a 0.040-inch spacer is needed, or the front pump will grenade.
/wwwthreads_images/icons/cool.gif 904/999 OK for 304 or a mild 360... be sure to get the kick down linkage with the 360.
/wwwthreads_images/icons/crazy.gif 727s from wagoneers can be swapped in for bigger engines, but the clocking is slightly different and the pan is bigger. To clear the front drive shaft from hitting the tranny pan you will need to either; 1) have a lift of 4" or more, 2) install a two piece front drive shaft, or 3) modify the tranny pan. Again, be sure you get the kick down kinkage with the 360.
/wwwthreads_images/icons/cool.gif '72-'75 T-15 3-spd will easily handle V8 power.
/wwwthreads_images/icons/cool.gif '72-'79 T-18 4-spd will easily handle V8 power.
/wwwthreads_images/icons/tongue.gif '80-'86 T-176 is barely strong enough to handle 304/360 power.
/wwwthreads_images/icons/frown.gif T-4, T-5, and SR5 boxes are not suitable to V8 power.
/wwwthreads_images/icons/crazy.gif AMC V8s are externally balanced, so use matching components for vibration dampers, flywheels, and flex plates. If your having trouble finding a 360 flywheel, a 258 flywheel can be rebalanced and used.
4) Engine Mounts:
/wwwthreads_images/icons/cool.gif The right chassis engine mount must be changed for a CJ piece with a 304 V8 (left mount can be retained)
/wwwthreads_images/icons/cool.gif The mounting brackets on the engine must be changed to '72-'81 CJ pieces for a 304 V8.
/wwwthreads_images/icons/cool.gif Neoprene mounts must be changed as well, or you can reuse the old ones (truck mounts are too tall).
/wwwthreads_images/icons/cool.gif An alternative to the above is MORE's bombproof motor mounts.
5) Cooling System:
/wwwthreads_images/icons/cool.gif I6 radiator outlets match the V8's.
/wwwthreads_images/icons/cool.gif If you have a I6 heavy duty radiator (3 core) you can reuse. Some '86s have neck is offset to drivers side, it needs to be replaced to match the fan shroud (I have this problem, don't know why it's a problem... don't know if it's true, that's just what my moonguys learned).
/wwwthreads_images/icons/cool.gif A CJ V8 fan shroud must be used, application is for a '81 CJ7 with a 304 V8 (available from dealer).
/wwwthreads_images/icons/cool.gif A CJ factory seven-blade clutch (viscous) fan is best... from V8 or I6 heavy duty cooling package.
6) Electrical System:
/wwwthreads_images/icons/cool.gif Most of I6 wiring harness is compatible, coolant temp sensor wire must be lengthened.
/wwwthreads_images/icons/laugh.gif TeamRush has pretty much covered the ignition topic in other posts... many thanks Aaron.
/wwwthreads_images/icons/cool.gif Motorcraft modules work with 6 or 8 cyl distributors.
/wwwthreads_images/icons/frown.gif Ancillary mountings may need to be changed. Motorola alt. bracket can be drilled out to accept a Delco alt.
7) Power Steering:
/wwwthreads_images/icons/crazy.gif V8 high pressure hose is needed (although some report that the I6 hose works fine). The high pressure hose has a compression fitting for '80 and earlier, and O-ring for '81 and later.
8) Fuel Line:
/wwwthreads_images/icons/crazy.gif The AMC V8 fuel line is on the driver's side while the I6's in passenger side. A new fuel line will need to be fabricated and re-routed on the left side frame rail, or a fuel line can be pulled off of a 304 powered CJ.
9) Exhaust System:
/wwwthreads_images/icons/crazy.gif The 2 1/8 inch "Y" exhaust pipe from a 304 powered CJ will take care of the exhaust, if you can find one.
/wwwthreads_images/icons/cool.gif Use 2 1/2 inch pipe from "Y" on out.
/wwwthreads_images/icons/crazy.gif Try to get manifolds with engine... especially if using earlier rectangular port heads ('66-'69).
/wwwthreads_images/icons/cool.gif Hedman, among others, makes headers for AMC V8s in CJs, although it appears that they do not make one for my application /wwwthreads_images/icons/crazy.gif...360 into an '80 to '86 CJ7 with the TF999 automatic transmission.
/wwwthreads_images/icons/crazy.gif A drivers side exhaust manifold from an AMC 304 powered CJ may be required. The CJ manifolds (on my best moonguy information) exit past the block on the right side and between the 3 and 4 cylinders on the left. If you need the rear dump manifold, you might be able to find it off another AMC product... the OEM replacement is ridiculously overpriced.
10) Engines:
/wwwthreads_images/icons/cool.gif '66-'69 AMC V8s have rectangular exhaust ports.
/wwwthreads_images/icons/cool.gif '70 and later engines have dog-leg exhaust ports (up to 50% better flow, but only a big gain at higher rpms).
/wwwthreads_images/icons/cool.gif Intake manifolds change with change in exhaust ports '66-'69 and '70 and later take different intakes.
/wwwthreads_images/icons/cool.gif Combustion chambers differ on earlier heads and heads must be matched to pistons to get correct compression.
/wwwthreads_images/icons/cool.gif '70-'71 have 50.60 cc (casting No. 319-6291) combustion chambers. Later heads have 57.92 cc combustion chambers.
/wwwthreads_images/icons/crazy.gif The AMC 258 weighs in at 440 lbs. while the AMC 360 weighs 540. Pre '81 258s weight 90 lbs. more.
/wwwthreads_images/icons/cool.gif Visually all V8 engine blocks look the same as earlier engines. This means that emissions equipment can be placed on earlier blocks and pass visual inspections.
/wwwthreads_images/icons/cool.gif Use the wiring diagram for a '80 CJ with a 304 V8, it will be correct for AMC V8 swaps.
/wwwthreads_images/icons/cool.gif The Computer on later CJs can be taken out.
11) Engine Oiling:
/wwwthreads_images/icons/crazy.gif AMC V8s tend to starve the rear crankshaft bearings and distributor gears. The solution is to add an extra line to oil the distributor gear. That topic has been covered on this board. TEAMRUSH, any progress on using a TIG welding tip instead of an oiling line. Don't want to make your own, American Performance (407) 632-8299 makes an oiling kit that sends extra oil to the back of the engine and to the distributor gear.
/wwwthreads_images/icons/cool.gif Drilling 1/8 inch holes (chamfer them) in the lifter valley next to the lifter holes will get oil to the cam lobes quicker. My moonguys are wondering how necessary this step is?
/wwwthreads_images/icons/crazy.gif When you rebuild the oil pump, check the clearances to make sure that they are within specs (.002 or better). Otherwise, you might be wondering why your oil pressure isn't any better than prior to the rebuild when you fire up your new engine. There is an outfit out of Eugene, Oregon called FSRO (541) 461-2335 that reconditions timing covers and sells a gasket kit to achieve necessary clearance. Also, there is a new aftermarket replacement timing cover out on the market, although my moonguys say they are just getting back into production after making an improvement to the initial product.
12) Miscellaneous Information:
/wwwthreads_images/icons/crazy.gif The driver's side inner fender well is different between the I6 and V8 CJs. This only makes a difference if you are planning on running an AIR pump with your 360 swap.
My mooguys /wwwthreads_images/icons/cool.gif/wwwthreads_images/icons/smile.gif/wwwthreads_images/icons/laugh.gif/wwwthreads_images/icons/crazy.gif/wwwthreads_images/icons/tongue.gif/wwwthreads_images/icons/wink.gif welcome any other moonguy crew with better information to correct them.
Did we forget anything?
Jeeper2
'86 CJ7/258/HEI/TF999/Dana44... soon to have a 360 /wwwthreads_images/icons/cool.gif/wwwthreads_images/icons/smile.gif