Re: Difficult shifting the Transfer case.
I don't know the solution, but I do have the same problem with mine. I have a 81 CJ-5 with the d300. Same symptoms, won't shift into 4wd sometimes unless you move it forward or backwards several times until it lines up just right. Is this a typical problem or am I in for major repairs?
81 CJ-5, 4 cyl, SR-4, d300, 4" lift, Warn 8000#, 31", Duraliner, and new paint soon (this week!)