Join Date: Sep 1999
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Re: T150 Shifting while removed
I think you put the shifter back on in a different position then when you took it off. If you reach into the tranny you can manipulate the shifter syncros. There are two and each can be put in three positions UP MIDDLE and BACK put both of the syncros in the middle position then put the shift tower in neutral and install it. Watch the forks as they enter the housing to ensure they line up with the syncros. Sounds like they are not lined up correctly. Ensure this is correct before installing the tranny. After the tower is on you should be able to shift through all the gears. Rotating the input shaft with make the shifting easier. The pressure your creating by trying to shift it inpproperly is moving the rear bearing. It will move slightly on it's own during correct shifting with the transfer not attached.