Join Date: Mar 2001
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Re: Divorced transfer case
Can't help with the first part, but I would never weld a cross member to the frame.. Might bite you in the [censored] down the road, and I think most frames are heat-treated so the area around your welds would be substantially weaker than the rest of the frame... Bolt it in good with Gr.8 bolts, and save yourself some hassle down the road..
I would also recomend if you don't own them, buy some VERY GOOD drill bits for drilling thru hardened steel....
Hope that helps bud, good luck with the swap.