Join Date: Oct 1999
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Re: transfer case grinding durring acceleration
first off, get under and make sure all the new exhaust work is away from the frame, suspension and other parts of the truck. also check hangers.
as for your tcase, since it is in 2wd, go to the front diff, pull the actuator AND the tcase switch which is the other little screw in thing on the diff. if that switch is busted, it might not be disengaging completely which allows the gears in the diff to grind and/or stay engaged...i know, i had that problem.
if thats not it, check to make sure your tcase lever and linkage is adjusted properly.