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post #1 of (permalink) Old 08-03-2001, 11:05 PM
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Flywheel Puller and Case Splitter

I am splitting the cases on my 98KX250 (I think I broke a shifting fork during my last harescramble).
I am to the point where the flywheel needs to come off. I have the bolt removed and my manual calls for a flywheel puller. Do I need to buy one or is there something I can make that will work?
My Manual also calls for a case splitter. Do I need to buy this as well or can I make something.
If I need to buy these tools, what is a good vendor.

Thanks
Sam C

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post #2 of (permalink) Old 08-04-2001, 01:51 AM
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Re: Flywheel Puller and Case Splitter

The only way to do it right is with the proper tools. Back in the day I went through the whole process without the correct tools, it only makes the job more difficult and usually costs you more money in the end. You need to buy a rotor puller, but after that you can use a general puller to split the cases. If you haven't done it before I suggest taking it to a shop and have them point out how it's done, don't pay them to do it, just ask them where and how you use a puller to split the cases. Once you get the idea you'll be on your way. Also, keep the right side of the cases pointing down so nothing falls out when you split the cases, otherwise you may have a tough time putting all the gears back in their proper locations. Hope this helps.
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post #3 of (permalink) Old 08-04-2001, 02:06 AM
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Re: Flywheel Puller and Case Splitter

ive done the exact same thing on my 97 yz125 and i just happened to have a flywheel puller lying around my garage and i just used a rubber hammer to split the case, but be sure you get out all the nuts and bolts before you split the case, heres some pics

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post #4 of (permalink) Old 08-04-2001, 02:06 AM
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Re: Flywheel Puller and Case Splitter

heres another pic

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post #5 of (permalink) Old 08-04-2001, 02:08 AM
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Re: Flywheel Puller and Case Splitter

another pic

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post #6 of (permalink) Old 08-05-2001, 09:40 AM
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Re: Flywheel Puller and Case Splitter

Thanks. What is a good vendor? Pro Motion or should I call my Kaw shop.

Sam C

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